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Deltaweld® 500 with Insight

907854003

The new standard in advanced manufacturing, fully featured straight out-of-the-box. ONE system to tackle ANY job.

Deltaweld® 500 with Insight

907854003

  • Deltaweld_500_new
  • Deltaweld_500
  • Deltaweld_500_front
  • Deltaweld_500_right

The new standard in advanced manufacturing, fully featured straight out-of-the-box. ONE system to tackle ANY job.

Easy to operate

The Deltaweld system is designed for advanced manufacturing and is equipped with weld processes developed by Miller to increase productivity and/or increase the quality of the weld.

Intellx Elite feeder

  • Designed for durability – The strongest and most durable drive system on the market, ensuring consistent and reliable wire feeding regardless of the environment.
  • Designed for productivity – Loaded with weld processes to increase the deposition rate on thicker material and eliminates the need for a TIG root run on pipe applications.
  • Designed for quality ensurance – Equipped with tools to ensure that correct weld parameters are used.

Easy to use

EZ-Set simplifies parameter setup based on material thickness, removing complexity. EZ-Set can be applied to all the advanced weld processes featured in the Deltaweld system.

Pulse capable

Accu-Pulse offers a more forgiving arc and compensates for variations in operator technique, providing a wider operating window.

Accu-Pulse®

A Miller unique Pulse process suitable for majority of industrial welding applications. Most adaptive arc, compensating for less perfect fit-up and “tip-to-work piece” variations on any plate thickness. Designed for all weld positions.

High-deposition MIG (HD MIG)

  • Higher deposition rate and higher travel speed on thicker materials.
  • Better bead appearance and less material distortion.

RMD®

  • Extremely low heat input.
  • Can replace TIG welding on pipe root applications.
  • Ideal for bridging gaps on thin materials.

Insight Core™

Insight Core™ helps measure welding productivity and identify welding costs. No installation is needed with our simple, cloud-based welding information solution that’s accessible from any web browser.

Insight Centerpoint™

Insight Centerpoint™ measures productivity, captures and reports welder activities, and helps optimize part production via a real-time operator interface that guides welders through weld sequences, reducing training time and missed welds. This on-premises application can integrate with enterprise IIoT solutions and scale to meet your needs.

What’s included
ORDERED SEPARATELY

Product literature
Process
MIG (GMAW)
Flux-cored (FCAW)
Accu-Pulse® MIG (GMAW-P)
High-deposition MIG (HD-MIG)
RMD®

 

General specification
Title Deltaweld® 500
Industries Interests Heavy Industrial Manufacturing
Advanced manufacturing
Transportation and earth moving vehicles
Pressure vessels and pipes
Structural steel fabrication
Sheet metal fabrication
Light-gauge tube and sheet
Material Thickness
Weldable Metals Thin to thick,
All materials,
0,6-2 mm solid,
Cored wires
Input Voltage 400 V
Input Phase 3 phases
Input Hz 50/60 Hz
Amperage Range 30 A – 650 A
Max. Output Amperage 575 A @ 60%
Current Type
Rated Output 575 A / 43 V @ 60% duty cycle
Max Open Circuit Voltage 41.5 VDC
Net Width 390 mm
Net Height 567 mm (without Feeder)
Net Depth 804 mm
Net Weight 66 kg
Warranty 3 Years Miller’s True Blue Warranty
Certifications